The role of zinc-magnesium-aluminum plating in photovoltaic brackets

This paper presents data on the corrosion resistance of zinc and zinc-aluminum-magnesium coatings on carbon steel obtained by tests in four locations in Russia with marine and non-marine atmospheres. Four one-year exposures at the beginning of each season and two-year tests were performed.
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About The role of zinc-magnesium-aluminum plating in photovoltaic brackets

About The role of zinc-magnesium-aluminum plating in photovoltaic brackets

This paper presents data on the corrosion resistance of zinc and zinc-aluminum-magnesium coatings on carbon steel obtained by tests in four locations in Russia with marine and non-marine atmospheres. Four one-year exposures at the beginning of each season and two-year tests were performed.

This paper presents data on the corrosion resistance of zinc and zinc-aluminum-magnesium coatings on carbon steel obtained by tests in four locations in Russia with marine and non-marine atmospheres. Four one-year exposures at the beginning of each season and two-year tests were performed.

The influence of magnesium and aluminum elements on the microscopic morphology and phase distribution of the zinc–aluminum–magnesium (ZnAlMg) coating was studied, and the mechanism of action was analyzed.

Hot dip plating is a main methods of iron and steel protection, but the traditional hot dip galvanizing products can not meet the actual needs. The addition of aluminium (Al), magnesium (Mg), rare earth (Re) and other alloying elements in zinc solution has become a hot research topic.

Sacrificial metallic coatings are an effective strategy for mitigating corrosion in steel operating in industrial environments. This review article focuses on examining the protection mechanism of zinc-aluminum-magnesium (Zn-Al-Mg) coatings on steel substrates. Specifically, it investigates the effects of various elements and their corrosion .

Typical microstructures of Zn-Al-Mg coatings include three main phases e.g. primary zinc with small amount of aluminium, binary eutectic MgZn 2 -Zn and ternary eutectic aluminium [10]. It is believed that the microstructure induced by alloying might play a key role in the formation of protective layers [11,12].

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6 FAQs about [The role of zinc-magnesium-aluminum plating in photovoltaic brackets]

What is zinc based alloy coating?

Introduction Zinc (Zn) and Zn-based alloy coatings have long been used to protect steel sheets from atmospheric corrosion. Galvanized steel sheets, known for their excellent corrosion resistance, are extensively employed in various industrial sectors, especially automotive and construction [1, 2].

Why is zinc-Al-Mg coating important?

Secondly, the maintenance of the stability of these protective corrosion products, particularly the prevention of the conversion of basic zinc salts into porous zinc oxide, proves to be vital for ensuring long-term protection of the steel substrate by the coating. The strong protective properties of Zn-Al-Mg coatings have been proven.

What is the composition of zinc-aluminum-magnesium alloy coating?

Author to whom correspondence should be addressed. In this work, the composition of the zinc–aluminum–magnesium alloy coating was designed to have a fixed aluminum–magnesium ratio of 1:1, while the content of aluminum and magnesium elements increases gradually within the range of 1–2 wt.%.

What are the benefits of galvanized coatings?

The protection provided by galvanized coatings results from both galvanic (sacrificial) and barrier mechanisms, along with the inhibiting effect of corrosion products , , . To further enhance corrosion resistance, reduce coating thickness and material costs, elements such as Al/Mg are added to galvanized coating compositions.

Why is Zn important in Zn-Al-Mg coatings?

Zn is an essential element in Zn-Al-Mg coatings, playing a critical role in the formation of all phases and providing direct protection to Zn-Al-Mg coated steel through the formation of dense corrosion products.

Does Zn-Al-Mg improve corrosion resistance compared to zinc-coated steel?

Research has convincingly demonstrated a 4- to 20-fold improvement in corrosion resistance, specifically regarding the time taken for red rust to develop, when using Zn-Al-Mg coated steel compared to zinc-coated steel in neutral salt spray tests (NSST) [11, 12].

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