About Generator cooling and exhaust engineering
Radiator cooling is the most common method of cooling gen set engines. Simple and practical, they fit most applications’ needs. All CAT gen sets can be equipped with various sizes of radiators mounted on the front of the unit. However, remote radiators can be used when adequate airflow through the gen set enclosure is.
Radiators should be sized about 10 percent greater than the engine’s heat rejection. Altitude, air temperature and velocity greatly affect cooling ability and performance. Following are some rules of thumb that may be used in.
Engine-mounted radiators offer the simplest cooling system. Factory-matched for the engine and application, designers and installers need to only worry about providing adequate.
Though remote radiators allow units to be placed well within a building, the heat from engine operation must be dissipated elsewhere. However.
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6 FAQs about [Generator cooling and exhaust engineering]
What are the different types of generator cooling systems?
Each generator set manufacturer offers different options for design of the cooling system. The two most common styles of cooling systems are closed loop and open loop systems. Closed loop systems incorporate cooling pump (s), cooling fan and radiator (s) located on a skid as an all in one unit.
How does a gen set exhaust system work?
A gen set exhaust system must collect gases from engine cylinders and discharge them as quickly and silently as possible. It must minimize back pressure, which can cause horsepower losses and temperature increases that can shorten the engine’s life. Several factors impact the exhaust system performance.
What are the components of a generator cooling system?
Coolant System – Each generator application can have a different cooling system configuration. Below is a general list of components: • Coolant pump – Depending on engine size, belt or gear driven. Circulates coolant throughout cooling system. • Radiator – Can be single or twin radiator design.
Where should exhaust air be sourced for a generator?
For generators with remote radiators, it is recommended that the exhaust air should be sourced as high as possible and directly above the generator sets. Significant bypass of ventilation airflow directly into the discharge airflow will lead to reduction in cooling effectiveness and elevated temperatures within the room.
How does a generator cooling system work?
An ethylene glycol based coolant is circulated through the cooling system components. Three common cooling system configurations are: Single Pump Single Loop (SPSL) – SPSL systems are common in smaller to mid-size generator applications. Operation for this system as follows: • Engine starts, direct drive pump is driven and fan clutch is rotating.
What temperature should a generator exhaust be recirculated?
Under fully loaded conditions, the temperature of flue exhaust from generator sets can be in excess of 900 F and the radiator (engine-driven or remote) discharge air temperature can be in excess of 160 F. Any recirculation of these high-temperature airstreams can cause the ventilation air temperature to exceed the ambient temperature.
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